Knowledge Centre

1) In Which City Company “Pride Technologies India” Situated?
We "Pride Technologies India" are located in Greater Noida, India.

2) When “Pride Technologies India” was established?
“Pride Technologies India” established in the year 2004.

3) Is “Pride Technologies India” ISO standard Company?
We are an ISO 9001:2015 certified company, accredited by IAF

4) How can a Powder Coating Plant etc. Buyer Pay ?
Through NEFT/ RTGS, Cheque or DD or you can deposit cash/ cheque at your nearest bank. Bank Details will be provided.

5) How can Customer Pay from abroad?
You can transfer the payment via Telegraphic Transfer (T.T.), Paypal or Western Union Money Transfer. We can provide you the bank details.

6) Do you accept online payment with credit card?
Yes, We accept full Payment through Credit Cards.

7) How do you transport Powder Coating Plant and Machinery?
We send Plant and Machinery through Local Transport Operators. All of our products can be delivered all Across India.

9) How do you provide after sales support?
• We have Local Dealers across Indian States to provide Customer/ Sales Support.
• Machines and Plant are available as per Dealers / Customers Requirement.
• We have team of Quality Control for better quality products and Plants
• Our professional and customers care team provide full support through mobile are personal visit to execute your Powder Coating Plant and Other Machinery.

Powder Coating is widely used in different industry to coat surface of different products. Different Coating Provides protection to products and give it a decorative finish. As this Plant and its process is environment friendly so it is economical with minimum emission of solvents ensuring of health and safety regulations, Electrostatic spray-assisted vapour deposition (ESAVD) is a technique to deposit both thin and thick layers of a coating onto various substrates. In simple terms chemical precursors are sprayed across an electrostatic field towards a heated substrate, the chemicals undergo a controlled chemical reaction and are deposited on the substrate as the required coating. Electrostatic spraying techniques were developed in the 1950s for the spraying of ionized particles on to charged or heated substrates

The method used to apply powder coating is very dependent on the specific path. Fortunately Powder coating technology offers many choices in the application process. Application methods available include

1) Fluidized bed
2) Electrostatic Fluidized Bed
3) Electrostatic Spray (Corona Charging)
4) Electrostatic Spray (Tribo Charging)
5) Other methods such as Frocking electrostatic disc, Tunnel coaster, flame spray, plasma spray

For choosing a suitable coating method several factor should be considered
1) The film thickness requirement
2) Line speed
3) Part configuration size thickness
4) Products performance characteristics

Great Performance and quality
1) More Durable and Tougher Coating
2) More in Previous and correction resistance
3) More consistent finished Long Life

Super Productivity and Outcome
1) Ease of application and process
2) Very few rejected parts
3) Reduce cleanup area
4) Fast Turnaround

Economical and Cost Saving
1) Lower disposal cost
2) Lower energy cost
3) Lower labour cost
4) Lower reject cost lower applied

Environmental friendly
1) No sludge for solvent disposal
2) Virtually 100% efficient in material use
3) Reduce help, fire and safety

1. Material is ready for direct use.
2. Total system is solvent free; both at supply stage, application stage.
3. Controlled high film thickness of coated film.
4. Generally single coat application.
5. High quality coating
6. Suitable for many substances, including substrates with low electrical conductivity, heats sensitive metallic and non-metallic substrates.
7. High productivity and space saving curing processes.
8. High-speed coating for flat substrates.
9. Saves considerable amount of time and labor.
10. Powder coating application technique is far easier to apply than conventional paints, hence high skill labor not required.
11. No flame hazards and flameproof plant not required, resulting into more savings.
12. Reduce energy requirements.
13. High utilization of paint (powder), to the extent of 97% with re-cycling and recovery plant.
14. No effluent disposal problems.
15. Health hazards reduced better safety
16. No ecological problems or air pollution.
17. Component processing time is reduced, since no primer or surfaces required any flash off time required.
18. Due to high productivity, lower production cost of each component or unit.
19. More uniforms leading to more consistent performance.
20. Higher mechanical and chemical properties.
21. More cleaners working area, conditions.
22. Better and easier is plant maintenance.
23. Complete applications can be highly automated.
24. Powder coating paints are available in many shades quality as per requirement.
25. Low rate rejections of components.
26. Reduced packing and handling costs.
27. Fuel and energy saving.
28. Less working and application area required.
29. Better storage in less area.
30. Environment friendly.

Cost of powder coating may increase as Above calculations are just for indications only.

Actual Cost may vary depending on items and products. It depends upon many factors, among which prominent are:
1. Type of Metal and material : Shape, size, composition, structure, weight, thickness
2. Actual Working Conditions
3. Quality of workers and Wages : Wage rate,
4. Products Coating Thickness ( less or more)

Powder coating can be done on bare steel and other metal products without pretreatment process. But for higher quality coating pre-treatment is recommended .The bond between paint & metal barely adequate. Corrosion protection is not existent.
Pre-treatment process is pre-conditioning of a surface to be powder coated so that it accepts a coating, which looks attractive, adheres well, lasts long & protects what's underneath.
Pre-treatment is normally undertaken by dipping the workplaces in chemicals diluted by water.
For different type of metals following methods of pre-treatment can be applied.

FOR STEEL & MAZAK (ZINC PHOSPHATING)
• De-greasing
• Water Rinse
• De-rusting
• Water Rinse
• Water Rinse (optional)
• Phosphate
• Water Rinse
• Passive.
This is a zinc phosphate process recommended for excellent adhesion & long-term corrosion resistance properties.

FOR STEEL & MAZAK (IRON PHOSPHATING)
• De-rusting
• Water Rinse
• Phosphate
This is an iron phosphate process recommended for excellent adhesion & medium duty corrosion resistance. Recommended for indoor use only.

FOR ALUMINUM OR GALVANIZED STEEL
• De-greasing
• Water Rinse
• Etching (optional)
• Water Rinse
• Chromating
• Water Rinse

This is a chromating process in order to guarantee optimum adhesion & excellent protection to corrosion.
A series of factors like metal type and quality, surface conditions, i.e. degree of oil & rust present & environmental condition etc. affect the type of pre-treatment needed. With our wide experience we may be able to suggest a better and economical technique. Please get in touch with us.
This information is a guideline & we hope you have a good idea on the steps to proper pretreatment.

Pre-Treatment System:

Pre-treatment plant is a most important part of powder coating plant. Pre-treatment is required to pre condition a surface to be painted so it accepts a paint film which looks attractive, adheres well, lasts long and protect what's underneath.
A Pre-treatment system is decided according to the component to be powder coated. For ferrous metals, Phosphate coating prior to painting is suitable and for non-ferrous substrates like aluminum, chromate coating offers the most appropriate pre-conditioning.
Since the most correct and economical pre- treatment method may vary widely case to case, please consult us on the most optimum solution.
We manufacture and undertake installation of complete metal treatment system according to your requirement.

Air Compressor:
An air compressor is needed to deliver continuous compressed air to the Powder coating process. The compressor must deliver oil and moisture free air.

Air Dryer/ Oil and Moisture Separator:
Air Dryer or An oil and moisture separator required removing contaminants from compressed air before feeding it to the process.
Powder Spray Gun and Other Equipment:
An electrostatic powder spray gun is required to spray and charge the powder to the component.

Powder Spray cum Recovery Booth:
The component to be powder coated is first hanged in the powder spray booth and then coated by a powder coating equipment. Over-sprayed powder is collected by Spray Booth for subsequent reuse. A good powder recovery system can re-collect over sprayed powder up-to 98%. The recovery system may be:
(1) Filter Cartridge type- Suitable for one or two powder colors.
(2) Cyclone Type - Suitable for frequent color change.

Powder Curing Oven:
Oven which is the part of Powder Coating Plant is used for curing of powder. Oven type can be electrical or oil fired or gas fired. It requires 180 ° C to 225 ° C temperature for powder curing also depending upon the quality of powder.

Conveyor / Monorail:
A conveyor or monorail is required. For moving the work-piece from pre-treatment tanks to spray booth and from spray booth to the oven, For a batch type coating unit, conveyor is not required.